Strands and cables

The cables used for superconducting magnets in high field applications are made of a number of strands wound in different cabling stages with different twist pitches. The strands made of a very high number of superconducting filaments (typically from some hundreds to some thousands) embedded in a normal metal matrix. The filament diameters are in the range of microns, while the typical strand diameters are around one millimeter.

 

Superconducting Strand

In flat Rutherford cables, used for particle accelerator magnets, the strands are wound with a given transposition pitch and deformed to have a rectangular cross section (see the picture below). The refrigeration is obtained by means of a direct contact with liquid helium.

 

 

Rutherford cable

 

 

In the Cable in Conduit Conductors (CICC) used for the controlled thermonuclear fusion, the strands are wound in different winding stages and extruded in a jacket, made of either aluminum or stainless steel. The liquid helium flows in forced convection inside the jacket, wetting the superconducitng strands. Both in Rutherford cables and in Cable in Conduit Conductors the strands are transposed in order to reduce the ac losses during field or current ramps. The transposition is however incomplete, mainly when high longitudinal field gradients are applied to the cable.  Therefore, in the presence of current or field ramps, necessary for the operation of both accelerator and fusion magnets, induced currents are generated.

 

 

CIC Conductor for fusion

 

The superposition of induced currents to the transport current and the resistive effects due to different contact resistances of the strands at the cable joints, generate a non uniform current distribution between the different cable strands.  This phenomenon can cause a  transition of the superconducting cable to the normal state (quench), before the total critical current of the cable has been reached. This phenomenon is called  “ramp rate limitation”, being particularly relevant during current ramps. A further undesired effect of non uniform current distributions is the distorsion of the magnetic field generated by the cable. These field errors have to be predicted and corrected for a good operation of particle accelerators. 

 

The study of the electrodynamics of superconducting magnets is therefore a necessary condition for an accurate design of the magnet themselves. Several models have been prepared for this study.

 

"Transmission line model"

 

 

·        Thie distributed parameters electrical circuit is similar to the models used for the analysis of transmission lines

·        This model, through a remarkable reduction of the number of unknowns with respect to the lumped parameter models usually emplyed, allows to study current distribution in real cables made of some tens of strands used to wind superconducting magnets. It has been particularly adapted to the geometry of Rutherford cables.

·        The effects of the 3D geometry of the cables and magnets is taken into account in the calculation of the electrical parameters of the model.

The results of the numerical code have been compared with experimental results obtained in different experiments, made at CERN  (Geneva) and at the  Forschungszentrum of Karlsruhe. An example of the induced current obtained during a  field ramp in a simple two strand cable is reported in the figure.

 

Electromagnetic and thermo-hydraulic model THELMA

 

·        Another 1-D distributed parameter circuit model has been developed to keep into account the inductive coupling between strand sectors that placed far along the cable.  The model equations have been derived by the Maxwell equations, and allow the study of a complete winding or of a set of different windings:

 

 

·        This model has been developed in the frame of the research activities regarding the magnets for  controlled thermonuclear fusion and is coupled with a thermo-hydraulic description of the liquid helium flowing in the Cable in Conduit Conductors.